Work Examples

High-resolution proof. Every project documented with materials, processes, tolerances, and QA deliverables.

Oil & Gas4140 Alloy Steel

High-Pressure Valve Mounting Spool

Tight tolerance threading combined with specific material hardness requirements (28-32 HRC Q&T) for sour service application. Required coordination of heat treat and machining to hit both hardness and dimensional targets.

CNC TurningCNC MillingThread Milling

±0.001" on bore, ±0.0002" on thread pitch diameter

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PetrochemicalInconel 625

Inconel 625 Valve Trim Set

Inconel 625 is notoriously difficult to machine — high tool wear, work hardening, and tight surface finish requirements on the sealing faces. Required specialized tooling and machining parameters.

CNC TurningWire EDMSurface GrindingSeat Lapping

±0.0002" on seating surfaces, 8 Ra surface finish

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Oil & Gas316 Stainless Steel

316SS Manifold Block Assembly

Complex internal flow paths requiring precise deep hole drilling intersections. All cross-drilled passages had to be deburred and verified leak-free to 10,000 PSI.

CNC MillingDeep Hole DrillingDeburringPressure Testing

±0.001" on port locations, ±0.002" on mounting pattern

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Nuclear & Power GenerationF22 BaseStellite 6 Overlay

Stellite 6 Overlay Gate Valve Seats

Stellite overlay required precise pre-heat and inter-pass temperature control to prevent cracking. Post-weld machining to tight seat angles with overlay hardness verification at multiple points.

Weld OverlayCNC TurningSeat LappingHardness Testing

±0.001" on seat angle, minimum 1.5mm overlay thickness

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