Case Studies

Real problems. Real constraints. Real results — with the documentation and traceability to prove it.

Oil & Gas

Expanding Scope with a Fortune 500 OEM: FAI Qualification for Actuator Division Couplings

Problem

A Fortune 500 process management OEM was consolidating the supply chain for a recently integrated actuator division and needed qualified Canadian precision machining suppliers for coupling components. Although Bhurjee Industries was already an established supplier to this customer, these part numbers were new scope — and new scope required a formal First Article Inspection package under the customer's FA-00 Rev.1 standard before any production release could happen.

Result

FAI packages for the K12 coupling (P/N 44829307) and K-Series variants were accepted on first submission — no rejects, no resubmission requests. Production orders followed immediately. The relationship has since expanded: Bhurjee is now the go-to Canadian supplier for approximately 10 actuator division coupling part numbers across multiple sizes in this product family.

~10 P/Ns

Now Qualified

1st Submission

FAI Result

12 / 12

Characteristics Passed

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Mining

Ferralium® 255 Valve Internals — Reverse Engineered from a Worn Part

Problem

A gold mining operation needed replacement internals for a critical process valve handling highly corrosive leach chemicals. The valve required Ferralium® 255 SD50 — a super duplex stainless steel chosen for its resistance to the aggressive process environment. The OEM was no longer in business and no engineering drawings existed anywhere in the customer's records.

Result

Delivered one complete valve trim set — seat ring and integral stem/plug — machined to new production drawings, on budget and on schedule. The customer received engineering drawings they now own, turning a one-off emergency into a documented, repeatable supply item for future maintenance cycles.

Ferralium® 255

Specialty Alloy

No Drawings

Starting Point

Full Set

Drawings Delivered

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